Food waste also called the kitchen waste (commonly known as swill, hogwash, household refuse, pigwash), is the generic terms of leftovers, dining table waste, and kitchen waste. Its main ingredients are rice, flour, starch types, bone, meat, oil, skin, thorn, scales, etc. It richly contains nutrient substances ( such as vitamins, starch, protein, fat, dietary fiber, fatty acid, sugar, salt, etc) and mineral substances (such as calcium, sodium, magnesium, potassium, and iron, etc). Food waste is suitable for being used as feed after being processed.
Innovation Points
(1). Technical innovation: Based on economic value of the kitchen leftover, the kitchen leftover regeneration protein feed, regeneration oil, fermentation biological feed, organic fertilizer technology uses synthesis technique(physical, mechanical and biological, etc) to classify, extract, and process three kinds of products of different economic value in the same production line, including protein feed, grease, biological feed fermentation. They are newly developed resource that improves economic value and uses kitchen leftovers reasonably by a new idea, new technology.
(2) Equipment innovation: the food waste in our country has many sundries, complex and unstable ingredients, high oil content, therefore, the key equipment of the complete equipment is a dedicated device that is developed after innovation and transformation. The complete equipment adopts a fully sealing automatic logistics system and central program controlling system, thus realizing the kitchen leftovers regeneration process and use continuous, automatic and large-scaled.
(3) Regenerated Product Innovation: classifying and extracting the kitchen leftover, meanwhile regenerating protein feed, grease, biological feed fermentation three products belong to international innovation at present. The protein content of regenerated protein feed reaches 32-37%, which can take the place of fish feed. Regenerated grease is a raw material in the chemical industry. Regenerated fermentation biological feed can be processed into all kinds of new type feeds by changing feed filling material. Therefore, this type of resource is regenerated and used 100%
(4) Project main use and applying range: kitchen waste recycling, regenerated feed grease, biological fermentation feed. This technology is suitable for a city hotel, restaurant, dining and entertainment industries in our country. The centralized and scale recycling of kitchen leftover produced by enterprises, public institutions, and school canteen.
The food waste dryer and feeding complete equipment developed by our company is a kind of device that produces high protein feed by using restaurant, canteens scrap swill as raw material, through quick edulcoration, extruding and de-watering, disinfection, sterilization, and drying. It is also called the kitchen waste dryer, including steps such as human(automatic) sorting, solid-liquid separation, smashing, oil-water separation, solid fermentation, drying, and sterilization, grinding, packing, adding feed additive and pelleting, etc. It reduces resource gratuitous waste and food waste environmental pollution. This system introduces complete machine equipment, processes food waste, and achieves resource regenerating use. It turns food waste into wealth, becoming a necessary feed in the breeding industry. This technology changes waste into a high quantity of heat feed by crushing, de-watering and drying. The feed is of golden color, even particle, which completely solves the environmental pollution caused by city catering groups when they abandon food waste at will and don’t reuse the food waste.
This system smashes material firstly, which is convenient for subsequent dehydration. After dehydration, it dries the dehydration materials, which decreases the drying heat consumption. In addition, during the high-temperature drying process, it inactivates the harmful microbe inside the material. Setting up individual sterilization technology is not required, which simplifies the material processing process, saves the energy required in individual sterilization.
Model | Input Capacity(t/h) | Output Capacity(t/h) | Early Moisture(%) | Final Moisture(%) | Drying Temperature(°C) | Total Power(KW) | Total Weight(T) | Plant Area(M) |
---|---|---|---|---|---|---|---|---|
DLJG1208 | 1.82 | 1.07 | 50±5% | 15%(adjustable) | 350±30℃ | 32 | 15 | 5*15 |
DLJG1408 | 2.18 | 1.28 | 40 | 17 | 5*15 | |||
DLJG1610 | 3.15 | 1.85 | 55 | 21.5 | 6*16 | |||
DLJG2010 | 3.81 | 2.24 | 95 | 26.5 | 8*18 | |||
DLJG2010/3 | 4.76 | 2.8 | 95 | 26.5 | 8*20 | |||
DLJG2210/3 | 5.51 | 3.24 | 100 | 28.5 | 8*20 | |||
DLJG2510/3 | 6.33 | 3.72 | 125 | 37 | 10*20 | |||
DLJG2512/3 | 7.6 | 4.47 | 145 | 41 | 10*22 |
1. Advanced technology: our company owns a number of national patents, international advanced technology.
2. Convenient and flexible: the collection and transportation mode and processing technology can be customized based on the governmental requirement(both sharding source process and centralized process are available);
3. Green and energy-saving: it can use solar energy and air heating pump heating system, which saves powder by 70% at least, and decreases the operating cost.
4. High oil yield rate: the oil yield rate reaches 5-10%, which can be reused completely.
5. No environmental pollution: all the organic matters(solid, liquid, gas)can be used, no pollution discharge, thus really reaching zero-pollution emissions.
6. Fast processing: fast processing speed, high decomposition efficiency, little peculiar smell. The weight loss rate during 4-20 hours reaches about 85%( no weight loss is also allowed)
7. Fool-operation: safe use, mature and reliable, beautiful and durable use, fully automatic, intelligent, no special care.
8. It introduces six big energy-saving and consumption reduction designs: optimized power design; linear control; comprehensive heat preservation, high heating efficiency, hot recycling use; unique energy-saving stirring system; anti-frosting design, etc.
9. Sealing and deodorizing: the whole processing process is designed sealing. Biological sterilization, deodorizing and fresh preservation. Raw materials will not go bad, and the washing device is not required.
10. Convenient installation and maintenance: the complete machine is combined and constituted by standard parts, modular components, and equipment units. Scientific and reasonable, easy scale production, simple installation disassembly and maintenance.
【Location】: Gansu
【Capacity】: 600t/d
【Location】: Korean
【Capacity】: 100t/d
【Location】: Inner Mongolia
【Capacity】: 1.5t/h